Ford Fusion TDCI 1.6. engine system failure light comes on, when sat in traffic or when I have been driving for a while and stop and try to start the car again’ after 20 mins or so it will start again. it the last 12 months had new glow plugs, water pump, belts and battery. Just changed fuel filter, cleaned mass air sensor, and egr valve Hi Ok if the EGR cooler was leaking then there would be a drop in the coolant level Obvious I cannot see how thick etc the smoke/smog is It sounds like overfuelling due to the symptoms of diesel knock etc It would be worth removing the leak off pipes to clarify if this return valve could be the problems this forces fuel back to the injectors instead of smoothly outthe return to pump Also these P042F - EGR valve actuator A- actuator stuck closed Ford Model: Focus 2 1.6 TDCI 110 HP Ford Year: 2011 UK/Ireland Location: Other/NonUK Share; EGR cooler for Ford Focus 2 da 1.6 TDCi 109 hp / 80 kW Diesel 2004 - 2012 G8DF AUTODOC. Car body:Technical data: E-Mobility. i have a 2006 ford focus 1.8 tdci, as i pulled away from the lights it seemed to loose power and wont rev ov 3000 revs, it got worse and knocked slightly and smoked a bit. The car ticks over perfectly … read more EGR Valve Fits Ford Focus (Mk2) 1.6 TDCI (Fits: Ford Focus 1.6 TDCi) Free Same Day Dispatch - 5 Year Warranty - UK Seller. Brand new | Business. EUR 55.71. Customs services and international tracking provided. MSRP EUR 111.42 50% off. Actually the injectors are a million times easier than the glow plugs. Depending which engine, mine you have to remove throttle body and egr valve and cooler and millions of other things and drain coolant, Injector are a five minute job. Other 2.0 TDCI ford engines glow plugs are at the back of the engine right down there!! And even worse. 8 Unscrew the EGR valve fasteners. Use a drive socket #8. Use a ratchet wrench. 9 Remove the EGR valve. 10 Clean the EGR valve mounting seat. Use all-purpose cleaning spray. 11 Treat the EGR valve fasteners. Use a sealant. CLUB.AUTODOC.CO.UK 5–9 I have a 2010 Focus 1.6 TDCI and I'm looking for some help diagnosing some EGR troubles. It started a couple of months ago when the car wouldn't start, with an 'engine malfunction', which the local garage had diagnosed as the EGR stuck open. I had the EGR valve replaced and thought that would be To fix a stuck EGR valve, the first step is to check the engine’s vacuum hoses. Then, using a carburetor cleaner, spray the valve and clean it thoroughly until all carbon is gone. If you have an OBD2 scanner, scan your vehicle to further diagnose the issue. BDU38.